Electric welded mesh machine

Electric welded mesh machine DNW

The RKM Electric Welded Mesh Machine is a high-speed, automated system for producing durable welded mesh panels and rolls. It supports various wire diameters, adjustable mesh spacing, and reaches up to 80 rows per minute, ensuring efficiency and precision. With 81 welding electrodes and a 2000mm max mesh width, itโ€™s ideal for construction, fencing, and industrial applications.

Electric welded mesh machine
Electric welded mesh machine
Electric welded mesh machine
Electric welded mesh machine

Customized RKM Electric welded mesh machine in China

RKM provides tailored solutions to meet specific customer requirements, ensuring optimal performance and efficiency in welded mesh production. Customization options include:

  1. Mesh Design Flexibility โ€“ Adjustable mesh sizes and spacing allow for the production of panels and rolls suited to various industries.
  2. Material Adaptability โ€“ Compatible with different wire materials, including coiled steel wire and rebar.
  3. Complete Production Line Integration โ€“ Offers additional equipment such as wire drawing machines, straightening and cutting machines, and mesh rolling machines to create a fully automated production system.
  4. Machine Configurations โ€“ Customizable welding electrodes, transformer capacities, and mesh widths to match your specific production goals.
  5. On-Site Installation & Training โ€“ Our technicians will travel worldwide for machine setup and operational training to ensure seamless integration into your facility.
Electric welded mesh machine

RKM Electric Welded Mesh Machine Features

  • The RKM Electric Welded Mesh Machine (Model DP-DNW-4) is a state-of-the-art welding system designed for high-speed and precision mesh production. It is ideal for manufacturing welded mesh panels and rolls for construction, fencing, cages, and industrial applications. Key features include:

    1. Versatile Wire Processing โ€“ Supports wire diameters from 1.5mm to 2.8mm, allowing for various mesh specifications.
    2. Adjustable Mesh Spacing โ€“ Longitude wire spacing ranges from 25-200mm, and cross wire spacing can be set between 25-200mm, catering to diverse application needs.
    3. High Efficiency โ€“ Achieves a welding speed of up to 60-80 rows per minute, optimizing production output.
    4. Robust Welding System โ€“ Equipped with 81 welding electrodes and 7 high-capacity transformers (150kva each) to ensure strong and precise welds.
    5. Large Mesh Width โ€“ Capable of producing mesh widths up to 2000mm, suitable for a wide range of uses.
    6. Compact and Durable Design โ€“ Machine dimensions of 3.8 ร— 1.8 ร— 1.6m, with a solid 3.5T weight, ensuring stability during operation.
    7. Automated Production โ€“ Reduces reliance on manual labor, enhancing production speed and consistency while minimizing energy consumption.

Detailed Specification

Model DP-CSR
Wire diameter 0.4-2.2mm
Mesh opening size 1/2”, 3/4”, 1”, 2”, 3” (can be designed as you want)

Note: One set machine can only make one mesh opening size.

Mesh width 2.6M, 3.3M, 4M, 4.3M, 4.7M (can be designed as you want)

Note: can weave 2-4 rolls of mesh at the same time.

Weaving speed 1/2″ opening, 60-65M/hour*Roll number

3/4” opening, 75-80M/hour*Roll number

1” opening, 95-100M/hour*Roll number

2” opening, 150-160M/hour*Roll number

3” opening, 180M/hour*Roll number

Servo motor capacity 2.3kw thorn + 2.3kw dislocation + 2.3kw board +4.4kw brace
Raw material Galvanized wire or PVC Coated wire

Applications of RKM Electric Welded Mesh Machine

  • The RKM Electric Welded Mesh Machine (Model DP-DNW-4) is a state-of-the-art welding system designed for high-speed and precision mesh production. It is ideal for manufacturing welded mesh panels and rolls for construction, fencing, cages, and industrial applications. Key features include:

    1. Versatile Wire Processing โ€“ Supports wire diameters from 1.5mm to 2.8mm, allowing for various mesh specifications.
    2. Adjustable Mesh Spacing โ€“ Longitude wire spacing ranges from 25-200mm, and cross wire spacing can be set between 25-200mm, catering to diverse application needs.
    3. High Efficiency โ€“ Achieves a welding speed of up to 60-80 rows per minute, optimizing production output.
    4. Robust Welding System โ€“ Equipped with 81 welding electrodes and 7 high-capacity transformers (150kva each) to ensure strong and precise welds.
    5. Large Mesh Width โ€“ Capable of producing mesh widths up to 2000mm, suitable for a wide range of uses.
    6. Compact and Durable Design โ€“ Machine dimensions of 3.8 ร— 1.8 ร— 1.6m, with a solid 3.5T weight, ensuring stability during operation.
    7. Automated Production โ€“ Reduces reliance on manual labor, enhancing production speed and consistency while minimizing energy consumption.
Electric welded mesh machine

RKM Wire Mesh Welding Machine Solutions

We understand that your business needs more than just a welding machine; you need a strategic partner for sustained growth and overcoming complex production challenges.

Equipment Modernization & Upgrade

Upgrade controls and welding tech to boost the performance of your current production line instantly.

Complete Production Line Design

We offer end-to-end consulting and installation for your brand-new, fully optimized mesh facility.

Capacity Expansion & Equipment Replacement

Swap outdated machines for high-speed DAPU models to eliminate bottlenecks and handle increased demand.

Rapid Response to Market Demand

Adjust rapidly to changes in product specifications, volumes, and emerging wire mesh industry trends.

Operational Cost Reduction

Lower labor dependency and reduce power consumption significantly with our energy-efficient automation solutions.

Adoption of Advanced Technology

Implement the newest welding processes and smart systems for superior product quality and manufacturing leadership.

FAQ

Flexibility is the defining feature of this upgraded RKM model. Unlike traditional machines with fixed molds, our system utilizes a fully programmable PLC and Servo-control interface. This allows you to set customized mesh openings (longitudinal and cross wire spacing) with millimeter precision directly via the touch screen. It is the perfect solution for manufacturers who need to fulfill diverse, non-standard orders for specialized industrial or construction projects.

This model is built for heavy-duty, large-scale production. We offer expanded mesh width capabilities of up to 3000mm (3 meters) or more upon request. To ensure stability at these widths, the machine features a reinforced heavy-duty frame and a synchronized welding system that guarantees uniform pressure and weld strength across the entire width of the mesh, ideal for large infrastructure reinforcement.

Yes, it is a 2-in-1 production solution. The line is integrated with both a high-speed automatic shearing system for cutting the mesh into precise flat sheets and a heavy-duty winding/coiling unit. You can switch between “Sheet Mode” and “Roll Mode” with a simple setting on the control panel, allowing you to serve both the construction (sheets) and fencing (rolls) markets with a single machine.

Our Servo-driven Mesh Pulling Carriage provides superior precision. By using a dedicated carriage to pull the mesh out, we eliminate the common issue of mesh accumulation or uneven spacing. The Servo-motor synchronization ensures that every mesh square is perfectly dimensional and consistent, which is a critical requirement for high-end industrial filters, cages, and structural reinforcement mesh.

The RKM winding system is engineered for power and control. It features a torque-adjustable winding motor and a tension-control mechanism that ensures rolls are wound tightly and neatly, even when using thicker wire diameters (up to 8mm). The system also includes an easy-offloading design, allowing operators to remove finished heavy rolls quickly and safely using the pulling carriage’s assistance, significantly reducing labor intensity.

Yes, this is the core advantage of RKM’s servo-controlled system. Unlike traditional machines that require manual gear or mold changes, our upgraded model allows you to program variable mesh openings directly into the PLC. You can produce standard mesh or fully customized, irregular patterns within the same project. This digital precision eliminates mechanical downtime and allows you to fulfill high-margin, bespoke orders for specialized industrial applications.

Contact With Us

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After-Sales Service Guarantee

Quick response

Quick response, when parts fail, timely provide replacement parts to ensure that the production line quickly resumes normal operation.

Two-year warranty

Two-year warranty, worry-free replacement of core components. Let customers have no worries during the warranty period.

Installation and debugging

Method 1: Provide installation and debugging videos, as well as installation manuals and instruction manuals, online videos, and voice communication to guide installation.Method 2: Send engineers overseas to install and debug the machine, and provide free operation training.

Technical support

as long as the customer has any problems in the process of using the machine, RKM technology will respond quickly and provide solutions.

Order Delivery

Electric welded mesh machine 1 3

Electric Welded Mesh Machine Delivery to Brazil

On-Time Delivery RKM Ships Four Barbed Wire Machines to Mexico with Full Technical Support

On-Time Delivery: RKM Ships Four Barbed Wire Machines (CS-A and CS-C) to Mexico with Full Technical Support

Sales of Expanded metal mesh machines in Turkey

Packing of the DP25-TG10 Expanded Metal Mesh Machine for delivery to our customer in Turkey is complete, ensuring secure and efficient transportation.