máquina de soldagem de malha de tijolos

Automatic Brick Force & Ladder Mesh Welding Machine (Model: DP-BF-350)

RKM’s heavy-duty brick force mesh welding machine is an automatic, industrial-grade production line specifically engineered for the high-capacity manufacturing of heavy-gauge wall reinforcement mesh. Backed by over 25 years of specialized expertise and incorporating robust European design standards, this machine is built to handle the high torsional stress of processing 3-6mm wire diameters.

This high-performance brick reinforcement mesh machine perfectly solves the industry’s biggest pain point: maintaining flawless weld strength on heavy-gauge wires. Operating at a stable speed of 30 to 40 strokes per minute, the machine adopts an advanced automatic feeding and straightening system to handle longitude wire spaces of 50-200mm and cross wire spaces of 50-500mm. With a maximum mesh width of 300mm, it perfectly outputs standard 3-meter length ladder mesh. The entire cycle—from coil straightening to precision welding and automatic rapid shearing—is centralized, allowing a single operator to manage the line, drastically cutting down labor costs while ensuring dead-straight, market-ready masonry reinforcement panels.

ladder mesh welding machine
brick reinforcement mesh machine
brick force mesh machine
block joint reinforcement machine

Technical Advantages & Core Selling Points

1. 30-40 Strokes/Min Speed: Built for continuous factory output. The mechanical synchronization keeps production moving smoothly at 30 to 40 strokes every minute without structural delays or unexpected downtime.

2. Strong 3-6mm Welds: Thick wire requires deep penetration. Our water-cooled transformers deliver heavy current to ensure every joint on the 3-6mm steel wire is perfectly fused and cannot snap during construction handling.

3. 1-Operator Automation: No manual wire cutting or straightening needed. The system takes raw wire straight from coils, flattens it, and shears it automatically, allowing just one worker to manage the entire station.

4. Touchscreen Setup: You do not need expert programmers. Easily type your exact wire spacing (50-200mm longitude, 50-500mm cross) and the 3-meter cut length directly into the digital PLC screen.

5. Quick Size Changes: One machine covers multiple market needs. You can quickly adjust the welding heads and feeding channels to switch between different wire thicknesses and mesh widths up to 300mm.

6. Thick Steel Frame: Heavy wire pounding destroys weak machinery. We build the chassis with thick, high-grade structural steel so it resists vibrations and runs straight for years in hot or humid climates.

Máquina de solda de malha de cerca

How the Brick Force Mesh Machine Works

Coil Feed & Pre-Straightening: The brick force mesh machine pulls raw wire straight from rough wire coils. The wire passes through a set of hardened steel rollers that remove all bends and curves, delivering perfectly flat wire to the welding line.

Water-Cooled Transformers: This core station uses heavy-duty water-cooled transformers to provide a stable, constant electrical current. This setup prevents overheating during long shifts and guarantees deep, uniform weld fusion on thick wire.

Pneumatic Guillotine Shear: Driven by a strong air cylinder, the sharp cutting blade chops the finished mesh panels precisely at the 3-meter mark. The panels then slide down automatically into the collection tray for quick stacking.

Especificação detalhada

Parâmetro Especificação
Diâmetro do fio 3-6 mm
Largura máxima da malha 300mm
Longitude wire space 50-200 mm
Cross wire space 50-500mm
Length 3m
Velocidade de soldagem 30-40 times/min

Applications of RKM brick reinforcement mesh machine

  • Masonry Wall Reinforcement: High-strength ladder mesh used between brick layers to prevent wall cracking in high-rise and residential buildings.
  • Concrete Block Yards: Perfect for block manufacturers in Africa and the Middle East who want to bundle reinforcement mesh with their concrete brick sales.
  • Infrastructure Projects: Heavy-gauge wire ties for bridge foundations, lintels, and trench wall stabilization.
brick force mesh

RKM Brick Force Mesh Welding Machine Solutions

Entendemos que sua fábrica precisa de mais do que apenas uma máquina de solda; você precisa de um parceiro estratégico para superar os desafios de matéria-prima, voltagem e mão de obra em seu mercado regional.

Grid Stability & Upgraded Power Protection

Power grids in developing markets often face heavy voltage drops. Our systems use reinforced, water-cooled transformers that handle unstable electricity without overheating, protecting your plant from sudden downtime.

Turnkey Block Yard Factory Design

We design complete layout blueprints for concrete block manufacturers in Africa and the Middle East. We help you fit the feeding coils, welding units, and 3-meter mesh collection racks perfectly into your existing workshop space.

Replacing High-Maintenance Legacy Systems

Swap your outdated, slow single-roll machines for our automatic, high-capacity lines. This upgrade removes production bottlenecks, allowing you to secure large local government infrastructure and housing tenders.

Fast Tuning for Local Brick Standards

Different regions demand different building specifications. The line adjusts quickly from 50mm to 500mm spacing, allowing you to instantly switch production between Latin American ladder ties and African brickforce sizes.

1-Worker Operation for Lower Labor Overhead

Cut down your factory labor dependency. The machine automates the straightening, welding, and 3-meter panel cutting processes, meaning a single local operator can manage the whole line after just one day of training.

High Tolerances for Local Low-Grade Wire

Raw steel wire quality varies heavily across global markets. Our heavy-duty guidance and straightening rollers are built to handle imperfect local wire coils smoothly, preventing wire jamming or welding failures.

Perguntas frequentes

Yes. We know power grids in many expanding markets face frequent voltage fluctuations. RKM equips the machine with heavy-duty, water-cooled welding transformers designed for tough industrial climates. They provide a stable, constant electrical current, protecting the circuits and preventing overheating or machine burnouts during long shifts.

Not at all. Our line features heavy-duty, hardened steel guidance and pre-straightening rollers. They exert strong mechanical pressure to completely flatten rough or imperfect local wire before it reaches the welding station, ensuring smooth feeding without jamming or joint failures.

You only need 1 operator. The RKM machine completely automates the wire pulling, straightening, welding, and 3-meter panel cutting processes. A single worker can manage the entire station via the digital PLC touchscreen, drastically cutting down your factory labor overhead.

It is very quick. You do not need expert programmers or mechanical engineers. You can adjust the cross-wire spacing (50-500mm) and longitude wire spacing (50-200mm) instantly on the PLC touchscreen. The welding electrodes are easily adjustable, allowing you to switch between different regional building standards in minutes.

We provide a complete setup package with your shipment, including manual operation guides, clear electrical circuit drawings, and factory floor layouts. We also send step-by-step installation videos. If your team needs real-time help, our factory technicians provide immediate online video support to get your line running safely.

Absolutely. Thick 3-6mm steel wire carries high torsional stress and can snap if welded poorly. RKM uses a European-standard reinforced chassis and high-penetration pneumatic welding heads. This ensures every joint is deeply and uniformly fused, meaning the finished panels will not snap during transport or strict site inspections.

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Garantia de serviço pós-venda

Resposta rápida

Resposta rápida, quando peças falham, fornecendo peças de reposição em tempo hábil para garantir que a linha de produção retome rapidamente a operação normal.

Garantia de dois anos

Garantia de dois anos, substituição sem preocupações dos principais componentes. Deixe os clientes tranquilos durante o período de garantia.

Instalação e depuração

Método 1: Forneça vídeos de instalação e depuração, bem como manuais de instalação e instruções, vídeos on-line e comunicação de voz para orientar a instalação. Método 2: Envie engenheiros ao exterior para instalar e depurar a máquina e fornecer treinamento operacional gratuito.

Suporte técnico

caso o cliente tenha algum problema no processo de utilização da máquina, a tecnologia RKM responderá rapidamente e fornecerá soluções.

Global Success Stories & Shipments

Read how factories worldwide use RKM machinery to scale their production and meet local building codes.

Johannesburg, South Africa (3 Units Purchased for Block Yard Expansion)
Johannesburg, South Africa (3 Units Purchased for Block Yard Expansion)

A leading concrete block yard expanded their factory by purchasing 3 units of our brick force mesh welding machine at once to bundle wire ties with brick sales. Operating 24/7, these automated lines allowed them to eliminate manual welding bottlenecks and easily win high-volume housing construction tenders.

Riyadh, Saudi Arabia (3-6mm Heavy Ladder Mesh)
Riyadh, Saudi Arabia (3-6mm Heavy Ladder Mesh)

A major building materials supplier ordered this heavy-duty line to manufacture robust masonry reinforcement for desert high-rise foundations. The finished panels perfectly meet the strict structural anti-cracking standards required for mega infrastructure projects across the Middle East.

São Paulo, Brazil (Custom Structural Wall Ties)
São Paulo, Brazil (Custom Structural Wall Ties)

This custom line was shipped to a regional construction material factory to produce heavy-gauge structural wall ties (Malha de Bloco). RKM’s quick-change tooling allows the client to switch mesh sizes in minutes, perfectly matching the diverse residential building specs across Latin America.