Electric Welded Mesh Machines Ultimate Guide

electric welded mesh machines

electric welded mesh machines

This comprehensive guide provides everything you need to know about electric welded mesh machines, including their structure, working principle, types, and how to choose the right machine for your needs. Learn about the technology, components, and cost-effective options to optimize your production process.

What is an Electric Welded Mesh Machine?

An electric welded mesh machine is a medium or small-sized machine that uses the principle of resistance welding to weld metal wires (both longitudinal and transverse wires) at right angles to form a mesh.

Structure of the Electric Welded Mesh Machine

  • Longitudinal Wire Feeding Mechanism: The main gear components and electronic parts are manufactured in Europe or Asia.
  • Longitudinal Wire Stepping Mechanism: The main gear components and electronic parts are manufactured in Europe or Asia.
  • Longitudinal Wire Storage Rack
  • Welding System: Incorporates European technology, using specially designed copper strips to improve conductivity, saving energy greatly.
  • Cable Welding: Incorporates European technology, using specially designed copper strips to improve conductivity, saving energy greatly.
  • Professional Welding Transformer: Materials are imported from Japan, and the technology follows European standards.
  • Control System: Uses European anti-interference servo motors and controllers. The control system can be configured with well-known brands based on customer requirements.

Working Principle of the Electric Welded Mesh Machine

According to Joule’s law (also known as the law of thermal effect of current), Q=I2×R×tQ = I^2 \times R \times t, when the current is constant, the resistance at a given point generates more heat. The highest resistance occurs at the welding point (the contact point between the longitudinal and transverse wires), and consequently, the most heat is generated here. When the longitudinal and transverse wires are pressed together at this point, a significant amount of heat is released, causing the wires to melt and bond instantly.

Types and Specifications of Electric Welded Mesh Machines

  • Electro-galvanized welded mesh
  • Cold-galvanized welded mesh
  • Hot-dip galvanized welded mesh
  • Modified drawing welded mesh
  • Export hot-dip galvanized welded mesh
  • Welded mesh followed by hot-dip galvanizing
  • Welded mesh followed by PVC coating
  • PVC welded mesh
  • PVC-coated welded mesh
  • Plastisol-coated welded mesh
  • Stainless steel welded mesh
  • Non-magnetic, nickel-free welded mesh
  • Pre-galvanized stainless steel welded mesh

How to Choose an Electric Welded Mesh Machine

You can inform the sales team of your wire diameter and mesh hole requirements, and they can match the appropriate machine model for you. Additionally, consider the cost-performance ratio and efficiency. If you choose European machines, the price will be relatively high. However, if you are looking for a cost-effective model, a machine that incorporates European technology but is manufactured in China offers exceptional value. DAPU machinery achieves 80% of European efficiency at only 20% of the cost, making it your best partner.