Straight Line Wire Drawing Machine LZ

The LZ-560 Straight Line Wire Drawing Machine is a cutting-edge industrial solution designed to reduce wire diameter and enhance surface quality with unmatched precision. Ideal for processing low/medium/high-carbon steel, alloy steel, and stainless steel, this machine transforms raw wire rods into customized diameters (e.g., from 8mm input to 1.4mm output) for diverse applications. Equipped with PLC automation, advanced cooling systems, and safety-certified controls, it ensures high efficiency, minimal downtime, and compliance with international standards (CE, ISO-9001).

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Customization & Advantages

Tailored Configurations: Adjust input/output diameters, number of pots, and wire types (round/ribbed).
Pre-Treatment Integration: Optional add-ons like mechanical descalers, pickling systems, or boron coating machines.
Automation Packages: Pay-off/take-up systems for seamless workflow integration.
Remote Monitoring: PLC network connectivity enables remote troubleshooting and data collection.
Quick-Change Die System: Tool-free cartridge replacement minimizes downtime.

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RKM Straight Line Wire Drawing Machine LZ Features

Ultra-High Precision Drawing
- Achieves ±0.01mm dimensional accuracy with PLC-controlled synchronization and JIS-standard dies.
Flexible Material Compatibility
- Processes SAE1015, SAE1008, SAE1006, and other steel grades, including stainless steel and alloy wires.
Automated Control System
- HMI Touchscreen Interface: Adjust speed, monitor parameters (line speed, frequency, reduction rate), and troubleshoot via real-time alarms and error logs.
- Dancer System & Hydraulic Brakes: Ensure tension stability and prevent wire breakage.
High-Speed Performance
- Maximum drawing speed of 20m/second with up to 12 drawing pots for continuous production.
Advanced Cooling & Lubrication
- Water-cooled capstans and spiral cooling design maintain optimal temperatures.
- Dry lubricant soap for rotary dies and roller cassette systems reduce friction.
Safety & Durability
- Corrosion-Resistant Components: Capstans and die holders built for longevity.
- Fail-Safe Protections: Emergency stops (0.5–3 sec), anti-vibration rollers, and hydraulic pinch rollers prevent accidents.
Customizable Output
- Produces round or ribbed wire in diameters from 1.4mm to 8mm, tailored to market demands.

Detailed Specification

Model	LZ-560
Raw material	SAE1015, SAE1008, SAE1006 etc.
Number of drawing pots	Max.12
Inlet wire diameter	8mm, 6.5mm, 6mm, 5.5mm etc
Outlet wire diameter	4mm, 3mm, 2.2mm, 2mm, 1.8mm, 1.6mm, 1.4mm etc
Each motor capacity	22KW
Drawing speed	Max.20m/second
Each pot weight	1500KG

RKM Straight Line Wire Drawing Machine Applications

The LZ-560 is indispensable for industries requiring precision-drawn wire, including:

Construction: Reinforcement wires, mesh, and prefabricated structural components.
Automotive: High-strength cables, springs, and fasteners.
Electronics & Hardware: Precision wires for connectors, screws, and machinery parts.
Agriculture: Fencing, binding wires, and livestock equipment.
Energy: Conductors, guy wires, and transmission cables.

RKM Wire Mesh Welding Machine Solutions

We understand that your business needs more than just a welding machine; you need a strategic partner for sustained growth and overcoming complex production challenges.

Equipment Modernization & Upgrade

Upgrade controls and welding tech to boost the performance of your current production line instantly.

Complete Production Line Design

We offer end-to-end consulting and installation for your brand-new, fully optimized mesh facility.

Capacity Expansion & Equipment Replacement

Swap outdated machines for high-speed DAPU models to eliminate bottlenecks and handle increased demand.

Rapid Response to Market Demand

Adjust rapidly to changes in product specifications, volumes, and emerging wire mesh industry trends.

Operational Cost Reduction

Lower labor dependency and reduce power consumption significantly with our energy-efficient automation solutions.

Adoption of Advanced Technology

Implement the newest welding processes and smart systems for superior product quality and manufacturing leadership.

FAQ

What is the maximum drawing speed (m/s) of RKM's Straight Line Wire Drawing Machine?

Speed and stability are our top priorities. RKM's straight line wire drawing machines are designed for high-speed continuous production, with speeds reaching up to $15 text – 25 text$ depending on the wire diameter and material. By using advanced AC frequency conversion and PLC synchronization, we ensure the wire moves smoothly between blocks, maximizing your daily tonnage.

How does RKM handle drawing high-carbon or PC wire without causing torsional stress or surface micro-cracks?

Absolutely. Unlike traditional machines, our straight line wire drawer features a “no-twist” path. This is critical for processing high-carbon steel, PC wire, and CO2 shielding welding wire. By eliminating torsional stress during the drawing process, RKM ensures the finished wire maintains its mechanical properties and has a superior surface finish.

With 24/7 production cycles, how does RKM eliminate the risk of wire breakage and the resulting downtime during high-speed drawing?

We use high-precision sensor feedback. Our machines are equipped with displacement sensors (tuning rollers) and an intelligent PLC algorithm. This system constantly monitors wire tension between each block and adjusts the motor speed in milliseconds to prevent wire breakage. This “Tension Control” is essential for unmanned, 24/7 production cycles in large-scale factories.

Is the machine equipped with a cooling system for 24/7 industrial production?

Yes, we provide dual cooling solutions. High-speed drawing generates significant heat. RKM straight line wire drawing machinery utilizes a closed-loop water cooling system inside the capstan (drum) and a forced air cooling system on the outside. This dual-cooling design effectively lowers the wire temperature, extending the life of your drawing dies and ensuring consistent wire quality even in hot climates like the Middle East or SE Asia.

What brands of electrical components are used in the control system?

We prioritize global reliability. To ensure easy maintenance for our international clients in Latin America and Africa, RKM uses world-class components. Our straight line wire drawing lines are typically equipped with Siemens or Schneider low-voltage electrics, ABB or Inovance frequency inverters, and Siemens PLC systems. This ensures you can easily find spare parts locally if needed.

Can the machine handle different wire diameters on the same production line?

Yes, it is a highly flexible modular system. You can adjust the reduction rate and bypass specific blocks to achieve different final diameters. Whether you are drawing Low Carbon wire (SAE 1006/1008) for common mesh or High Carbon wire for industrial springs, the RKM straight line machine provides the versatility needed to meet diverse market demands with a single investment.

After-Sales Service Guarantee

Quick response

Quick response, when parts fail, timely provide replacement parts to ensure that the production line quickly resumes normal operation.

Two-year warranty

Two-year warranty, worry-free replacement of core components. Let customers have no worries during the warranty period.

Installation and debugging

Method 1: Provide installation and debugging videos, as well as installation manuals and instruction manuals, online videos, and voice communication to guide installation.Method 2: Send engineers overseas to install and debug the machine, and provide free operation training.

Technical support

as long as the customer has any problems in the process of using the machine, RKM technology will respond quickly and provide solutions.

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