Reinforcing Mesh Welding Machine DP-GW

Reinforcing mesh welding line, also called BRC mesh welding machine, Construction mesh welding machine. The reinforcement mesh welding machine is used to make steel rebar mesh, road mesh, building construction mesh, etc. With more-than-20years experience in design and manufacture, our BRC mesh welding machine is featured by high capacity, easy operation, and precise control.

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Customization & Advantages

Adaptive Design: Customize mesh dimensions, wire spacing, and automation levels to meet project-specific requirements.
Durability: Industrial-grade components ensure minimal downtime and extended service life.
Ease of Operation: User-friendly interface with real-time monitoring for seamless workflow integration.
Global Compliance: Meets CE, ISO, and other international certifications for safety and performance.
Comprehensive Support: Technical training, maintenance plans, and 24/7 customer service.

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RKM Reinforcing Mesh Welding Machine Features

Ultra-High Welding Speed
- Achieves 80-100 welds per minute, ideal for large-scale production of construction and road mesh.
Wide Material Compatibility
- Processes 3-12mm pre-cut steel rebars (DP-GW-2500B) and 4-12mm rebars (DP-GW-3000B), accommodating heavy-duty reinforcement needs.
Precision Welding Control
- Advanced PLC system ensures accurate wire spacing (50-300mm) and uniform weld strength, minimizing material waste.
Heavy-Duty Construction
- Equipped with 12-15 high-power 150kVA transformers and 24-30 durable electrodes, guaranteeing stable, long-term operation.
Large-Format Production
- Supports mesh widths up to 3000mm and panel/roll lengths of 6m/12m, tailored for infrastructure-scale projects.
Energy Efficiency & Safety
- Optimized power consumption and built-in safety mechanisms comply with international industrial standards.

RKM Reinforcing Mesh Welding Machine Applications

The DP-GW Series is essential for industries requiring robust, high-quality welded steel mesh, including:

Highway & Road Engineering: Reinforced concrete pavements, crash barriers, and roadbed stabilization.
Bridge Construction: Prefabricated reinforcement grids for decks, piers, and load-bearing structures.
Tunnel & Subway Projects: Lining meshes for tunnel walls and underground infrastructure.
Industrial Flooring: Steel mesh slabs for factories, warehouses, and heavy-load floors.
Precast Concrete: Customized reinforcement grids for modular construction components.

Detailed Specification

Model	DP-GW-2500B	DP-GW-3000B
Max. mesh width	2500mm	3000mm
Line wire dia(Pre-cut)	3-12mm	4-12mm
Crosswire dia(Pre-cut)	3-12mm	4-12mm
Line wire space	100-300mm	100-300mm
Crosswire space	50-300mm	50-300mm
Max. mesh length	6m/12m	6m/12m
Max. welding speed	80-100 times/min	80-100 times/min
Welding electrodes	24pcs	30pcs
Welding transformer	150kva*12pcs	150kva*15pcs
Weight	10T	12T

RKM Wire Mesh Welding Machine Solutions

We understand that your business needs more than just a welding machine; you need a strategic partner for sustained growth and overcoming complex production challenges.

Equipment Modernization & Upgrade

Upgrade controls and welding tech to boost the performance of your current production line instantly.

Complete Production Line Design

We offer end-to-end consulting and installation for your brand-new, fully optimized mesh facility.

Capacity Expansion & Equipment Replacement

Swap outdated machines for high-speed DAPU models to eliminate bottlenecks and handle increased demand.

Rapid Response to Market Demand

Adjust rapidly to changes in product specifications, volumes, and emerging wire mesh industry trends.

Operational Cost Reduction

Lower labor dependency and reduce power consumption significantly with our energy-efficient automation solutions.

Adoption of Advanced Technology

Implement the newest welding processes and smart systems for superior product quality and manufacturing leadership.

FAQ

What is the maximum production capacity (tons per shift) for your reinforcing mesh machine?

RKM machines are built for industrial-scale output. For a standard 8-hour shift, our heavy-duty reinforcing mesh line can produce between 15 to 25 tons of finished mesh, depending on the wire diameter and mesh opening. Our high-speed welding technology ensures a stable rate of 60-80 strokes per minute, allowing you to meet large-scale construction deadlines with ease and efficiency.

Can this machine handle high-tensile ribbed steel bars (deformed bars) up to 12mm?

Absolutely. This model is specifically engineered to process both cold-rolled ribbed steel bars and hot-rolled deformed bars ranging from 5mm up to 12mm (or customized for larger diameters). The reinforced welding bridge and high-pressure pneumatic cylinders ensure that even the thickest ribbed bars are welded with deep penetration and zero slippage.

How does RKM guarantee that the welding spots meet international construction standards (e.g., ASTM or BS)?

Quality compliance is our priority. Our machines utilize advanced synchronous control technology and high-performance water-cooled transformers. Each welding spot undergoes precise pressure and current timing control, ensuring that the shear strength of the weld consistently meets or exceeds ASTM A1064 or BS 4483 standards. This ensures your mesh is certified for structural use in bridges, tunnels, and high-rise buildings.

What is the power consumption of a heavy-duty mesh plant, and how does RKM optimize energy costs?

We focus on high-efficiency production. While reinforcing mesh welding requires significant power, RKM utilizes energy-saving medium-frequency transformers and a multi-group welding mode. This “staggered welding” approach reduces the instantaneous load on your factory’s power grid, lowering peak power demand and reducing overall electricity consumption by up to 20% compared to traditional welding systems.

How much labor is required to operate a full RKM reinforcing mesh production line?

Our system is designed for maximum automation. A complete production line—including the automatic longitudinal wire feeding, cross-wire hopper, and automatic mesh stacking system—requires only 1 to 2 operators. The PLC-based control system manages the entire process, from wire input to finished pile, significantly reducing your labor costs and human error.

Is it easy to switch between different mesh sizes (e.g., 100x100mm to 200x200mm) for different project orders?

We provide comprehensive global support. Every RKM machine is equipped with a Remote Diagnostic Module. If an issue arises, our engineers in China can log into your machine’s system via the internet to troubleshoot and update software in real-time. For physical parts, we maintain a global logistics network to ensure fast-track delivery of spare parts to Latin America, the Middle East, Africa, and Southeast Asia within days.

After-Sales Service Guarantee

Quick response

Quick response, when parts fail, timely provide replacement parts to ensure that the production line quickly resumes normal operation.

Two-year warranty

Two-year warranty, worry-free replacement of core components. Let customers have no worries during the warranty period.

Installation and debugging

Method 1: Provide installation and debugging videos, as well as installation manuals and instruction manuals, online videos, and voice communication to guide installation.Method 2: Send engineers overseas to install and debug the machine, and provide free operation training.

Technical support

as long as the customer has any problems in the process of using the machine, RKM technology will respond quickly and provide solutions.

Order Delivery

Electric Welded Mesh Machine Delivery to Brazil

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On-Time Delivery: RKM Ships Four Barbed Wire Machines (CS-A and CS-C) to Mexico with Full Technical Support

Sales of Expanded metal mesh machines in Turkey

Packing of the DP25-TG10 Expanded Metal Mesh Machine for delivery to our customer in Turkey is complete, ensuring secure and efficient transportation.